Solderless Breadboards and PCBs
Whether you are making a robot or any other electronic project, chances are that you will prototype the wiring on a solderless breadboard, and then make a permanent circuit on either perforated board or a printed circuit board.
Perfboard and breadboards are readily available with single-sided or double-sided generic (not project specific) layouts containing distribution buses and groups of holes to make connecting multiple wires easier. In contrast, a printed circuit board is usually a custom wiring layout designed using a computer program for your specific purpose. A printed circuit board can be ordered from a PCB service shop or etched at home.
A variety of topics regarding breadboard patterns, surface-mount prototypes, inline resistors to save space, wire loop for hook test probes, shunts to protect fingers, and repairing squashed alligator clip barrels from soldering aids.
You can assemble circuits quickly or for experimental purposes without solder using one of these boards. There are a wide selection of solderless breadboards in various colors and sizes. The small ones can even be mounted on robots.
A few extra holes, wider pads, and copper fills can greatly increase the versatility, solderability, and ease of testing of the printed circuit boards you design.
Advantages of extra copper on PCBs, stacking motor driver chips, and DIY heatsinks. Flip to the last page to see the fancy graphs.
STK500 helper and adapter boards for Atmel 8-pin, 14-pin, and 20-pin microcontrollers, specifically the ATtiny85, ATtiny84, and ATtiny861.
Microscope images of pads and holes on a printed circuit board after being rubbed with various types of erasers, a buffing wheel, and Scotch Brite scour pads. This is a simple method for removing oxides from PCB plating and electronic part pins prior to soldering.
Photographs of homemade circuit boards under 10x, 60x, and 200x magnification using the Intel QX3+ microscope. Shows details of pixel aliasing, copper cracks, poor resist transfer, and soiling from sticky flux paste.
There are times when a small magnifying glass is inadequate -- such as sorting a lot of small parts or inspecting a batch of circuit boards. You can use a consumer video camera and a monitor to get a close-up view for a lot less money than buying a special tool. This article also includes a tip about using a rare-earth neodymium magnet for collecting SMD parts.
Making a custom printed circuit board (PCB) takes some setup time and supplies, but is well worth the repeatable, reliable results. The example board is single-sided copper with through-hole components. Two-sided and surface-mount circuit boards follow.
After learning how to make a single-sided board, creating a double-sided PCB takes nothing more than a little careful alignment and some through-hole soldering. The example board is two-sided copper with components and DIP sockets on one side.
Surface-mount components are now the mainstay of the electronics industry. The ability to create a board for these packages is important to anyone wishing to access the latest and greatest technologies.
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